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Equipment for the Manufacture of Pellets

The choice of equipment depends on the pelletization method used. Key machines include:


1) Mixer/Granulator:

  • Prepares the wet mass or powder mixture.

  • Examples: High-shear mixers, planetary mixers.

2) Extruder:

  • Converts the wet mass into cylindrical extrudates.

Types:

  • Axial Extruder: Extrudate is forced through a die using a screw mechanism.

  • Radial Extruder: Extrudate exits radially from a rotating die.

  • Basket Extruder: Produces highly uniform extrudates.

3) Spheronizer:

  • Rounds the extrudates into spherical pellets.

  • Consists of a rotating friction plate and walls to promote rounding through centrifugal and frictional forces.

4) Fluidized Bed Processor:

  • Used for layering, drying, or coating pellets.

  • Works by suspending pellets in a stream of air and applying coating materials.

5) Coating Pan:

  • Used for applying drug or polymer coatings onto pellets.

  • Features spray guns and a rotating pan.

6) Cryopelletizer:

  • For cryopelletization, where liquid formulations are dropped into a freezing medium like liquid nitrogen.


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