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Fluid Energy Mill

Principle of Fluid Energy Mill:

  • Fluid Energy Mill Operates on the principle of particle size reduction by collision.

  • High-velocity air or gas jets are used to create turbulent conditions, leading to size reduction through particle collision.

Construction:

Fluid Energy Mill
Fluid Energy Mill
  1. Grinding Chamber: Circular or oval chamber with no moving parts.

  2. Nozzles: High-pressure air or gas jets.

  3. Feed Mechanism: Hopper for material input.

  4. Classifier: Separates fine particles from coarse particles.

  5. Discharge Mechanism: Outlet for processed material.

Working:

  • Material is introduced into the grinding chamber.

  • High-velocity air or gas jets create a turbulent flow.

  • Particles collide at high speeds, leading to size reduction.

  • Fine particles are separated by the classifier and discharged.

Uses:

  • Fine and ultra-fine grinding of heat-sensitive and friable materials.

  • Common in pharmaceutical, cosmetic, and chemical industries.

Merits:

  • Produces very fine particles.

  • No moving parts, leading to minimal wear.

  • Suitable for heat-sensitive materials.

Demerits:

  • High energy consumption.

  • Limited to small-scale production.

  • Requires careful control of operating parameters.


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Factors Affecting Size Reduction

1. Material Characteristics: A. Hardness : Harder materials require more energy for size reduction. B. Toughness : Tough materials may...

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