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Nebulizers: Overview and Formulation

  • Nebulizers convert liquid medication into a mist for inhalation, making them effective for delivering solutions, suspensions, or other formulations to the lungs.

Nebulizers
Nebulizers

Formulation Considerations

Drug Solubility:

  • Must be soluble in an aqueous vehicle for uniform dosing.

Particle/Droplet Size:

  • Optimal size: 1–5 µm for deep lung deposition.

pH and Isotonicity:

  • pH: Near physiological levels to avoid irritation.

  • Isotonicity: Maintains osmotic balance and prevents bronchoconstriction.

Preservatives and Stabilizers:

  • Prevent microbial contamination and stabilize the drug.

Surfactants:

  • Modify surface tension, influencing droplet size and delivery.

Viscosity Modifiers:

  • Adjust aerosol properties without hindering nebulizer function.

Buffering Agents:

  • Maintain pH for stability and minimize irritation.

Compatibility with Nebulizer Type:

  • Tailor formulations to jet, ultrasonic, or vibrating mesh nebulizers.

Stability:

  • Ensure the drug remains stable without precipitation or degradation.

Driving Gas:

  • Oxygen, air, or heliox may influence drug delivery.

Types of Nebulizers

Types of Nebulizers

1) Jet Nebulizers:

  • Use compressed air to create mist.

  • Durable, suitable for high-viscosity solutions, but larger and noisier.

2) Ultrasonic Nebulizers:

  • High-frequency waves generate mist.

  • Quieter, portable, but may heat formulations, affecting heat-sensitive drugs.

3) Vibrating Mesh Nebulizers:

  • Use a vibrating mesh or plate to create mist.

  • Quiet, efficient, portable, with consistent particle size.

4) Soft Mist Inhalers (SMIs):

  • Generate mist without external power.

  • Portable and easy to inhale, with slow-moving mist.


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