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Mechanism of Solid Mixing

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Solid mixing involves the following mechanisms:

Convective Mixing

  • Bulk movement of particles through mechanical means such as blenders, mixers, or tumblers.

  • Large masses of material are moved from one location to another, promoting mixing.

Diffusive Mixing

  • Random movement of individual particles within the bulk.

  • This is akin to the concept of diffusion but at a particulate level, leading to a more uniform distribution over time.

Shear Mixing

  • Application of shear forces that cause layers of particles to slide over each other.

  • This is often seen in high-shear mixers and can break agglomerates and improve homogeneity.

Tumbling Mixing

  • Using rotating drums or V-blenders where gravity causes the particles to tumble and mix as the container rotates.

Solid Mixing Equipment

  1. Ribbon Blenders: Use helical ribbons to move solids within a stationary trough.

  2. Tumble Mixers: Rotate a container to mix particles through tumbling action.

  3. Fluidized Bed Mixers: Use gas or air to suspend and mix particles in a fluid-like state.

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