Physical method of sterilization

  • Sterilization is a crucial process in microbiology, medicine, and various industries to ensure the elimination of all forms of microbial life, including spores.
  • Physical methods of sterilization, particularly dry heat and moist heat, are widely used.

Dry Heat Sterilization

  • Principle:

    • Dry heat sterilization utilizes hot air devoid of moisture, making it less efficient at heat transfer compared to moist heat methods.
    • Microorganisms are eradicated through oxidative damage and protein denaturation when exposed to high temperatures for extended periods.
  • Equipment

    • Hot Air Oven:

      • An insulated chamber fitted with heating elements and a fan to ensure even circulation of hot air.
      • Uses hot air circulated at 160-170°C for 2 hours.
    • Here is a table showing the temperature and time required for sterilization using a hot air oven:
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Temperature (°C) Time
160°C 2 hours
170°C 1 hour
180°C 30 minutes
  • This table provides the standard conditions for dry heat sterilization in a hot air oven.
  • Detailed Procedure

  • Preparation:

    • Cleaning and Drying: Ensure items are clean and completely dry.
    • Packaging: Place items in heat-resistant containers or wrap in aluminum foil.
  • Loading the Oven:

    • Arrange items for adequate air circulation, avoiding overcrowding.
  • Setting Parameters:

    • Standard conditions:
    • 160°C for 2 hours
    • 170°C for 1 hour
    • 180°C for 30 minutes
  • Operation:

    • Heating: Preheat the oven to the set temperature before loading.
    • Exposure: Begin timing once the oven reaches the target temperature.
    • Monitoring: Use sensors to ensure uniform heat distribution.
  • Cooling:

  • Merits

    • Effective for Anhydrous Materials: Ideal for sterilizing glassware, metal instruments, and powders that can be damaged by moisture.
    • No Corrosion: Does not cause rusting or corrosion of metal instruments.
    • Penetrates Thick Materials: Suitable for materials that can tolerate high temperatures.
  • Demerits

    • Longer Time: Requires longer exposure times compared to moist heat.
    • High Temperatures: Not suitable for heat-sensitive materials (e.g., plastics, rubber).
    • Energy Intensive: Requires more energy to maintain high temperatures.
  • Applications

    • Glassware and Metal Instruments: Sterilization of glass Petri dishes, flasks, and surgical instruments.
    • Powders and Oils: Sterilization of non-aqueous substances that cannot be exposed to moisture.
    • Waste Disposal: Incineration of biological waste and contaminated materials.

Moist Heat Sterilization

Principle

  • Moist heat sterilization uses steam under pressure to kill microorganisms through protein denaturation and coagulation.
  • This method is more efficient than dry heat because steam penetrates materials more effectively, transferring heat more rapidly.
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Equipment:

Autoclave:

  • A sealed chamber that uses steam under pressure to sterilize various materials.

Here is a table showing the temperature, steam pressure, and holding time required for sterilization using an autoclave:

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Temperature (°C) Steam Pressure (psi) Holding Time
121°C 15 psi 15-20 minutes
126°C 20 psi 10 minutes
134°C 30 psi 3-5 minutes

This table outlines the standard conditions used for moist heat sterilization in an autoclave.

Procedure:

  1. Preparation:

    • Place items in autoclave-safe containers or wrap in autoclave paper.
    • Avoid overloading for proper steam circulation; use autoclave tape as an indicator.
  2. Setting Parameters:

    • Temperature: 121°C (up to 134°C per protocol).
    • Pressure: 15 psi (103.4 kPa).
    • Time: 15-20 minutes, adjusted for load size.
  3. Operation:

    • Secure the door and select the cycle.
    • Vent air to avoid pockets. Monitor conditions with gauges and indicators.
  4. Cooling and Drying:

    • Depressurize gradually; some autoclaves have a drying cycle.
  5. Unloading:

    • Wear gloves, vent steam carefully, and let items cool before handling.

Merits

  1. Effective Sterilization: More effective at lower temperatures and shorter times compared to dry heat.
  2. Broad Applicability: Suitable for a wide range of materials, including heat-sensitive items like culture media and biological fluids.
  3. Penetration: Steam penetrates porous materials, ensuring thorough sterilization.
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Demerits

  1. Moisture Damage: Not suitable for materials that can be damaged by moisture (e.g., electronics).
  2. Corrosion: Can cause corrosion of metal instruments over time.
  3. Pressure Hazards: Requires careful handling of high-pressure equipment to avoid accidents.

Applications

  1. Medical and Laboratory Equipment: Sterilization of surgical instruments, culture media, and glassware.
  2. Microbiological Media: Sterilization of agar and broth media used for bacterial culture.
  3. Pharmaceuticals and Food: Sterilization of injectable solutions, canned foods, and beverages through pasteurization.

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